PIPE JOINT TEST ROBOT

Pneumatic Pipe Joint Test Robot

HDPE Butt-Fusion Bead Trimming, 12 Bar Hydrostatic Weld Testing & CTP O-Ring Seating Verification

Technical Pipeline's Pneumatic Pipe Joint Test Robot performs two distinct jobs depending on pipe material.

Dual HDPE & CTPTesting
12 Bar HydrostaticPressure
WiFi Remote &Live Camera
Internal Scraper &Vacuum Assist
PRECISION ROBOTIC TESTING SOLUTIONS

10" – 60" (273–1524 mm)

34 Standard Model Sizes

12 Bar Hydrostatic

Pneumatic O-Ring Seal Pool

WiFi Remote Control

Onboard Live HD Inspection

TRUSTED IN PIPELINE INDUSTRIES WORLDWIDE
MUNICIPAL WATER
GAS DISTRIBUTION
GRP / CTP LINES
PLASTIC DRAINAGE
PIPE JOINT TEST ROBOT

Pneumatic Pipe Joint Test Robot

High-precision internal robotic testing system engineered for automated bead trimming and 12 bar hydrostatic joint verification across 10" to 60" HDPE and GRP/CTP pipelines.

Clamping Range 1" – 16" (33.4 – 406.4 mm)
Recommended Wall Thickness & Schedules 1 – 15 mm | Schedule 10 to Schedule 80
Body Material & Contact Points High-strength alloy / carbon steel (Optional SS contact points)
Operation & Typical Use Manual, trapezoidal screw-adjustable | Shop & field tack welding

PNEUMATIC PIPE JOINT TEST ROBOT

Technical Pipeline's Pneumatic Pipe Joint Test Robot performs two distinct jobs depending on pipe material. On HDPE pipe, butt-fusion welding leaves a raised internal bead at the joint — a ridge of displaced material formed where the two pipe ends were pressed and fused together. The robot travels inside the completed HDPE pipeline to each joint, trims away this bead, and then pressure-tests the weld itself to confirm it is sound. On GRP/CTP (fiberglass-reinforced plastic) pipe, joints are made with a bell-and-spigot coupling that relies on the pipe's own O-ring seal rather than a weld; here the robot's role is to pressure-test the joint and confirm that this O-ring is correctly seated in the coupling, since a displaced or twisted O-ring will show up as a pressure drop under test. Guided by an onboard camera and controlled remotely over WiFi, the operator positions the robot at the joint. On HDPE lines, a precision scraper trims the internal bead cleanly from the pipe wall, with a vacuum assist on models 22" and larger to clear the trimmed material from the bore. The robot then uses its own two pneumatically actuated O-ring seals — one on each side of the joint — to isolate a sealed test pool around the weld, fills it with water, and pressurizes it to 12 bar to verify the weld holds. On GRP/CTP lines, the robot positions at the bell-and-spigot joint and pressurizes the area to 12 bar with water; a stable reading confirms the pipe's own coupling O-ring is correctly seated, while a drop in pressure indicates it has moved out of position. The robot is available in thirty-four standard models covering 10" to 60" (273-1524 mm), with LED lighting scaling from a single unit on the smallest models up to four on the largest to keep the joint well lit for the camera, and drive motor count increasing from one to two on models 40" and above to handle the larger bore.

Technical Specifications

Application — HDPETrims the internal bead from butt-fusion joints, then pressure-tests the weld
Application — GRP/CTPPressure-tests bell-and-spigot joints to confirm the pipe's own O-ring is correctly seated
Pipe Diameter Range10" - 60" (273 - 1524 mm)
Sealing Mechanism (HDPE test)Robot's own pneumatically actuated O-ring seals, one on each side of the joint
Test MethodHydrostatic — isolated test pool / joint area filled with water
Test Pressure12 bar
Control SystemWiFi remote
CameraStandard on all models
TrimmingPrecision internal bead scraper for HDPE butt-fusion joints, standard on all models
Vacuum AssistStandard on 22" and larger models (HDPE trimming)
Lighting1 to 4 LED units, scaling with diameter
Motor Count1 (10"-36"), 2 (40"-60")
Typical UseHDPE: bead removal and weld testing. GRP/CTP: joint O-ring seating verification

KEY FEATURES & PERFORMANCE ADVANTAGES

Purpose-built for remote internal bead removal, visual inspection, and 12 bar hydrostatic verification.

DUAL ACTION

HDPE BEAD TRIMMING & WELD TESTING

On HDPE pipe: trims the internal weld bead left by butt-fusion welding, then pressure-tests the weld itself.

O-RING SEATING

GRP/CTP JOINT SEAL VERIFICATION

On GRP/CTP pipe: pressure-tests bell-and-spigot joints to confirm the pipe's own O-ring seal is correctly seated.

VISUAL AUDIT

ONBOARD LIVE HD CAMERA

Onboard camera lets the operator visually locate the bead or joint and confirm its condition.

WIRELESS

WIFI REMOTE CONTROL

WiFi remote control operates the robot smoothly from outside the pipe.

HYDROSTATIC

PNEUMATIC 12 BAR SEALING POOL

Robot's own pneumatically actuated O-ring seals isolate a test pool for the HDPE weld test at 12 bar.

>= 22" MODELS

VACUUM ASSIST DEBRIS CLEARING

Vacuum assist on 22" and larger models helps clear trimmed material from the bore on HDPE lines.

1-4 LED / 2 MOTORS

SCALABLE LIGHTING & DUAL MOTORS

LED lighting scales from 1 to 4 units, and drive motor count from 1 to 2, as pipe diameter increases.

10"–60" (273–1524 MM)

34 STANDARD MODEL SIZES

Thirty-four standard models cover 10" to 60" (273-1524 mm) with no gaps between sizes.

PNEUMATIC PIPE JOINT TEST ROBOT SIZING & SPECIFICATION MATRIX
Model Type Pipe size mm. Pipe size inch Force type Actuation Type Force shape Recommended Wall Thickness Schedule 40 Kg Request
Quote
PPJT 0601 10 Ø 273 10" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Camera 1 Motor
PPJT 0601 12 Ø 323,9 12" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Camera 1 Motor
PPJT 0601 1214 Ø 323,9 - Ø 355,6 12" - 14" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Camera 1 Motor
PPJT 0601 14 Ø 355,7 14" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Camera 1 Motor
PPJT 0601 16 Ø 406,5 16" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Camera 1 Motor
PPJT 0601 1618 Ø 406,4 - Ø 457,2 16" - 18" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Camera 1 Motor
PPJT 0601 18 Ø 457,2 18" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Camera 1 Motor
PPJT 0601 20 Ø 508 20" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Camera 1 Motor
PPJT 0601 2022 Ø 508 - Ø 558,8 20" - 22" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Camera 1 Motor
PPJT 0601 22 Ø 558,8 22" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Vacuum 1 Motor
PPJT 0601 24 Ø 609,6 24" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Vacuum 1 Motor
PPJT 0601 2426 Ø 609,6 - Ø 660,4 24" - 26" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Vacuum 1 Motor
PPJT 0601 26 Ø 660,4 26" Pneumatic Trapezoidal Screw - WiFi | 1 LED | Vacuum 1 Motor
PPJT 0601 2830 Ø 711,6 - Ø 762 28" - 30" Pneumatic Trapezoidal Screw - WiFi | 2 LED | Vacuum 2 Motors
PPJT 0601 30 Ø 762 30" Pneumatic Trapezoidal Screw - WiFi | 2 LED | Vacuum 2 Motors
PPJT 0601 3032 Ø 762 - Ø 812,8 30" - 32" Pneumatic Trapezoidal Screw - WiFi | 2 LED | Vacuum 2 Motors
PPJT 0601 32 Ø 812,8 32" Pneumatic Trapezoidal Screw - WiFi | 2 LED | Vacuum 2 Motors
PPJT 0601 34 Ø 863,6 34" Pneumatic Trapezoidal Screw - WiFi | 2 LED | Vacuum 2 Motors
PPJT 0601 3436 Ø 863,6 - Ø 914,4 34" - 36" Pneumatic Trapezoidal Screw - WiFi | 2 LED | Vacuum 2 Motors
PPJT 0601 36 Ø 914,4 36" Pneumatic Trapezoidal Screw - WiFi | 2 LED | Vacuum 2 Motors
PPJT 0601 40 Ø 1016 40" Pneumatic Trapezoidal Screw - WiFi | 3 LED | Vacuum 2 Motors
PPJT 0601 4042 Ø 1016 - Ø 1067 40" - 42" Pneumatic Trapezoidal Screw - WiFi | 3 LED | Vacuum 2 Motors
PPJT 0601 42 Ø 1067 42" Pneumatic Trapezoidal Screw - WiFi | 3 LED | Vacuum 2 Motors
PPJT 0601 4244 Ø 1067 - Ø 1118 42" - 44" Pneumatic Trapezoidal Screw - WiFi | 3 LED | Vacuum 2 Motors
PPJT 0601 44 Ø 1118 44" Pneumatic Trapezoidal Screw - WiFi | 3 LED | Vacuum 2 Motors
PPJT 0601 4446 Ø 1118 - Ø 1168 44" - 46" Pneumatic Trapezoidal Screw - WiFi | 3 LED | Vacuum 2 Motors
PPJT 0601 46 Ø 1168 46" Pneumatic Trapezoidal Screw - WiFi | 3 LED | Vacuum 2 Motors
PPJT 0601 4648 Ø 1168 - Ø 1219 46" - 48" Pneumatic Trapezoidal Screw - WiFi | 3 LED | Vacuum 2 Motors
PPJT 0601 48 Ø 1219 48" Pneumatic Trapezoidal Screw - WiFi | 3 LED | Vacuum 2 Motors
PPJT 0601 50 Ø 1270 50" Pneumatic Trapezoidal Screw - WiFi | 4 LED | Vacuum 2 Motors
PPJT 0601 52 Ø 1321 52" Pneumatic Trapezoidal Screw - WiFi | 4 LED | Vacuum 2 Motors
PPJT 0601 5254 Ø 1321 - Ø 1372 52" - 54" Pneumatic Trapezoidal Screw - WiFi | 4 LED | Vacuum 2 Motors
PPJT 0601 54 Ø 1372 54" Pneumatic Trapezoidal Screw - WiFi | 4 LED | Vacuum 2 Motors
PPJT 0601 56 Ø 1422 56" Pneumatic Trapezoidal Screw - WiFi | 4 LED | Vacuum 2 Motors
PPJT 0601 5660 Ø 1422 - Ø 1524 56" - 60" Pneumatic Trapezoidal Screw - WiFi | 4 LED | Vacuum 2 Motors
PPJT 0601 60 Ø 1524 60" Pneumatic Trapezoidal Screw - WiFi | 4 LED | Vacuum 2 Motors
Available across 36 dedicated standard model sizes covering 10" through 60" (273 to 1524 mm).

APPLICATIONS

Engineered for critical hydrostatic testing and internal quality assurance on major infrastructure pipelines.

Municipal Water and Gas HDPE Pipeline Construction

Municipal water and gas HDPE pipeline construction — bead removal and weld testing.

GRP/CTP Bell-and-Spigot Joint Verification

GRP/CTP (fiberglass-reinforced plastic) pipeline bell-and-spigot joint verification.

Pre-Commissioning Coupling O-Ring Seating Assurance

Confirming correct O-ring seating on CTP pipe couplings before commissioning.

Internal Visual Joint Inspection

Internal visual inspection of large-diameter plastic pipeline joints.

OTHER PIPE JOINT TEST MACHINE PRODUCTS

HYDRAULIK-KLAMMER
Internal Spider Clamp

Internal Spider Clamp

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PRECISION SERIES
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Internal Mechanical Alignment Clamps

Manual Internal Line-Up Clamps with Non-Marking Bronze Shoes for Small-Bore Tubing (15 – 64 mm)

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MARINE SERIES
Pipe Float

Pipe Float

External HDPE Buoyancy Modules for Float-and-Sink Marine Pipeline Strings (20" - 60")

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Towing Head / Pulling Head

Towing Head / Pulling Head

High-Load Tow Line Attachment & Tension Distribution for Marine Pipe Strings (20" - 60")

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ROBOTIC PIPELINE TESTING

Need Robotic Joint Testing for Your HDPE or CTP Pipeline?

Speak with Technical Pipeline engineering specialists for model selection, custom dimensions, and fast global delivery.

Worldwide Delivery
API & ISO Compliant
2 Years Warranty
Export Heavy-Duty Packaging
Pneumatic Pipe Joint Test Robot In Operation
Demonstrating heavy-duty industrial pipe holding and alignment.
HD Video

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